Combustion Gas Analyzers

What is a combustion gas analyzer?

A combustion gas analyzer is a device used to monitor and measure the gases produced during combustion processes in industry and daily life, such as in power generation equipment and furnaces. The purpose of a combustion gas analyzer is to evaluate the efficiency and behavior of the combustion process, reducing emissions and ensuring correct operation, while also providing valuable data for environmental monitoring.

How does a combustion gas analyzer work?

A combustion gas analyzer works by measuring the gases produced during a combustion process. This typically includes gases such as carbon monoxide (CO), carbon dioxide (CO2), and oxygen (O2). The analyzer uses specialised sensors and/or gas-specific detectors to measure the concentration of these gases in real-time. The analyzer typically incorporates a sample conditioning system to clean and filter the incoming sample, ensuring that the readings are accurate and reliable. Once the sample is conditioned, it is passed through the sensors or detectors, and the data is analysed and displayed in real-time. The analyzer may also incorporate software and data logging capabilities, allowing the data to be stored and analysed over time, providing a comprehensive view of the combustion process and allowing any potential issues to be identified and addressed. By measuring the gases produced during a combustion process, the combustion gas analyzer allows for the efficient operation of the equipment, reduces emissions, and minimises fuel usage, resulting in cost savings and improved environmental performance.

What are the benefits of using a combustion gas analyzer in industry?

A combustion gas analyzer provides many benefits for the industry by monitoring and optimising combustion processes. Some of the benefits include:

• Improved Efficiency: A combustion gas analyzer helps to optimise the combustion process, reducing fuel consumption and increasing energy efficiency.
• Compliance with Regulations: The analyzer allows you to monitor emissions and ensure compliance with local and federal regulations, such as the US Environmental Protection Agency (EPA) standards.
• Better Equipment Performance: The analyzer provides real-time data that helps to identify potential equipment problems and optimise performance, reducing downtime and maintenance costs.
• Cost Savings: By improving efficiency and reducing emissions, a combustion gas analyzer can lead to significant cost savings in fuel, energy, and maintenance costs.
• Increased Safety: By monitoring the combustion process, a gas analyzer can detect potential safety hazards and prevent accidents.
• Improved Environmental Performance: By reducing emissions, a combustion gas analyzer helps to protect the environment and promote sustainability.

Overall, a combustion gas analyzer provides a comprehensive solution for monitoring and optimising combustion processes, leading to improved efficiency, cost savings, and improved performance.

What types of industries can benefit from using a combustion gas analyzer?

There are a variety of industries that can benefit from using a combustion gas analyzer. These include, but are not limited to, power generation, oil and gas, chemical processing, food and beverage, and pharmaceuticals. In these industries, combustion gas analyzers are used to monitor the efficiency of combustion processes and to ensure compliance with emissions regulations. Additionally, combustion gas analyzers can be used to optimize energy consumption, reduce emissions, and increase the overall safety of equipment and processes.

What are the most common applications of combustion gas analyzers?

Combustion gas analyzers are widely used in various industrial applications to monitor and control combustion processes. Some of the most common applications include:

• Power Generation: Combustion gas analyzers are used to monitor and control the combustion processes in power generation facilities, such as boilers, furnaces, and engines.
• Industrial Furnaces: Combustion gas analyzers are used to monitor and control the combustion processes in industrial furnaces, such as those used in the production of metals, ceramics, and glass.
• Incineration: Combustion gas analyzers are used to monitor and control the combustion processes in incinerators, which are used to dispose of waste materials in an environmentally responsible manner.
• Environmental Monitoring: Combustion gas analyzers are used to monitor air emissions from industrial processes, and to ensure compliance with environmental regulations.
• Petroleum Refining: Combustion gas analyzers are used to monitor and control the combustion processes in petroleum refineries, which are used to refine crude oil into various products, such as gasoline, diesel fuel, and jet fuel.
• Combustion Research: Combustion gas analyzers are used in research settings to study the combustion processes and to develop new technologies to improve the efficiency and environmental impact of combustion processes.

What is the difference between a combustion gas analyzer and a traditional gas analyzer?

A combustion gas analyzer is a specialised type of gas analyzer that is specifically designed to measure the composition of gases produced during combustion processes. It is specifically designed to measure the levels of different gases, such as carbon monoxide, carbon dioxide, oxygen, and nitrogen oxides, in the flue gases produced by boilers, furnaces, engines, and other combustion equipment.

A traditional gas analyzer, on the other hand, is a more general type of gas analyzer that is used to measure the levels of various gases in a variety of different applications, including industrial processes, environmental monitoring, and medical applications. Unlike a combustion gas analyzer, a traditional gas analyzer is not specifically designed to measure the gases produced during combustion processes and may not be as effective or accurate in these applications.

In summary, the key difference between a combustion gas analyzer and a traditional gas analyzer is the type of gases they are designed to measure and the specific applications they are intended for. A combustion gas analyzer is designed specifically for measuring the gases produced during combustion processes, while a traditional gas analyzer is more versatile and can be used in a wider range of applications.

How does a combustion gas analyzer help with environmental monitoring and compliance?

A combustion gas analyzer helps with environmental monitoring and compliance by measuring the composition of gases produced by combustion processes and determining if they meet environmental regulations and standards. Combustion gas analyzers can detect and measure various pollutants, including carbon monoxide (CO), nitrogen oxides (NOx), sulfur dioxide (SO2), and other gases that are released into the atmosphere as a result of combustion. By monitoring these emissions, combustion gas analyzers can help industries comply with regulations set by the Environmental Protection Agency (EPA) and other organizations, and ensure that the emissions are within acceptable levels to protect the environment and human health. Additionally, by monitoring emissions, combustion gas analyzers can help industries identify areas where they can improve the efficiency of their combustion processes, reducing emissions and minimising their environmental impact.

What are the different technologies used in combustion gas analyzers?

Combustion gas analyzers use a variety of technologies to measure and analyze the gases produced during combustion processes. Some of the most common technologies include:

• Infrared (IR) spectroscopy: This technology uses infrared light to identify the chemical composition of gases by measuring the absorption or transmission of light.
• Non-dispersive infrared (NDIR) spectroscopy: This technology uses infrared light and a detector to measure the concentration of specific gases, such as carbon dioxide and carbon monoxide.
• Electrochemical sensors: This technology uses electrodes and a reference gas to measure the concentration of specific gases, such as oxygen.
• Paramagnetic sensors: This technology uses the magnetic properties of certain gases, such as oxygen, to measure their concentration.
• Thermal conductivity sensors: This technology measures the thermal conductivity of gases to determine their composition and concentration.
• Ultraviolet (UV) fluorescence: This technology uses ultraviolet light to excite certain gases, such as sulfur dioxide, and measure their fluorescence to determine their concentration.

These technologies are used in combination with one another to provide a comprehensive analysis of the gases produced during combustion processes.

What are the key features to look for when choosing a combustion gas analyzer?

When choosing a combustion gas analyzer, there are several key features to consider in order to ensure that the equipment is best suited to your needs and will provide accurate and reliable results. Some of the most important features to look for include:

• Measurement Range: Consider the range of measurements that the analyzer is capable of making. This includes the type of gases and pollutants that can be measured, as well as the measurement range and accuracy of each type of gas.
• Sample Collection: Make sure that the combustion gas analyzer you choose has a sample collection system that is appropriate for your needs, whether it be a probe, a sample line, or other method.
• Data Output: Look for a combustion gas analyzer that provides clear, concise data output that is easy to interpret, including graphical representation of the data, as well as numerical data.
• Portability: Consider whether you need a portable combustion gas analyzer, or whether a stationary unit will be sufficient. Portable units are ideal for on-site measurements, while stationary units are typically more accurate and provide more detailed data.
• User-Friendliness: Ensure that the combustion gas analyzer you choose is easy to use and understand, with clear instructions, simple operation, and intuitive data output.
• Maintenance and Upkeep: Consider the maintenance requirements of the combustion gas analyzer, including replacement parts, calibration, and repairs, and ensure that these can be performed easily and efficiently.
• Price: Consider the cost of the combustion gas analyzer and ensure that it is within your budget, while also taking into account the benefits that it will provide, such as increased efficiency, improved environmental monitoring, and compliance with environmental regulations.

At Inteccon, we offer a range of advanced and reliable combustion gas analyzer models designed to meet the needs of a variety of industries. Our models are equipped with the latest technologies to accurately monitor combustion gases, even under challenging conditions of high temperature and humidity. Whether you’re looking for a solution for environmental monitoring, improved energy efficiency, or compliance with industry standards, our team of experts is here to help you find the right model for your needs.

ECOM Models

ECOM America is a leading manufacturer of portable emission combustion analyzers, providing reliable and accurate results for most combustion applications. With over 20 years of experience, ECOM has established itself as a trusted brand in the industry with a commitment to safety, compliance, and unparalleled customer service. The superior build-quality of ECOM’s analyzers, with its robust metal chassis, sets it apart from other brands.

ECOM B

This portable combustion gas analyzer measures O2, CO, and NO in residential heating systems. It’s compact, easy to use, and cost-effective. The analyzer features electrochemical sensor technology, air and gas temperature measurement, a purge pump to avoid CO sensor saturation, and a condensate trap with manual drain. The analyzer calculates CO2, efficiency, excess air, and O2 correction. It has an integrated pump with a flow rate of 0-5-0.8 LPM, internal memory with USB transfer, and Bluetooth connection. The aluminium housing has magnets and is powered by a rechargeable lithium-ion battery for up to 5 hours of operation. An infrared printer is also available as an optional feature, and the device has a backlit LCD display.

ECOM CL-2

Combustion Gas Analyser: A portable, real-time device for measuring gases such as O2, CO and NO in combustion processes. Ideal for small residential heating systems with measuring times of up to 15 minutes and systems up to 75 KW. Features air and gas temperature measurement, a purge pump, a condensate trap, CO2 calculations, an integrated pump with 1 LPM flow, data logging, an aluminium housing with magnets, an internal rechargeable battery for up to 5 hours of operation, and an integrated thermal printer and backlit LCD display. Optional Bluetooth connection and infrared printer available.

ECOM EN2

Combustion Gas Analyzer for measuring O2, CO, and 4 additional gases. Portable and reliable equipment for monitoring small to medium combustion systems in residential or commercial applications. Features air and gas temperature measurement, purge pump to prevent CO saturation, condensate trap, CO2 calculations, integrated pump, data logging options, aluminium housing, rechargeable battery, thermal printer, and LCD screen. Ideal for measurement times up to 4 hours in systems up to 150 kW power.

ECOM D

A portable, real-time combustion gas analyzer that measures up to 6 gases such as O2, CO, NO, NO2, SO2, CO2 (NDIR), CH4 (NDIR), and H2S in combustion processes. Ideal for small and medium combustion systems used in commercial and industrial applications, this robust and economical equipment offers a range of features including air and gas temperature measurement, a purge pump to avoid CO sensor saturation, active cooling with gas cooler and particulate filter, and a condensate trap with electronic control. The analyzer also includes an integrated pump, CO2 calculations, data logging options, and a rechargeable battery for up to 5 hours of operation. The aluminium housing and backlit LCD display complete the package.

ECOM EN3-F

This portable combustion gas analyzer measures up to 6 gases, including O2, CO, NO, NO2, SO2, CO2 (NDIR), CH4 (NDIR) and H2S in combustion processes. Ideal for small to medium-sized commercial and industrial combustion systems, it features air and gas temperature measurement, active cooling, automatic condensate control, and CO2 calculations. The analyzer is equipped with an integrated pump, data logging capabilities, and a rechargeable battery for up to 5 hours of operation. The aluminium housing and backlit LCD display make it both durable and user-friendly.

ECOM J2KN EASY

Portable real-time combustion gas analyzer measuring up to 6 gases such as O2, CO, NO, NO2, SO2, CO%, and CxHy in combustion processes. Portable, robust and economical equipment for monitoring small and medium combustion systems in commercial and industrial settings like burners and boilers. The analyzer measures O2 and CO, with the option to choose 4 additional gases. Ideal for applications with measurement times of up to 8 hours in systems up to 150 kW power. Features include air and gas temperature measurement, a purge pump to avoid CO sensor saturation, active cooling with gas cooler and particulate filter, electronic condensate trap, CO2 calculations, efficiency, excess air correction, and O2 correction. The integrated pump has a flow of 2.6 LPM and the device comes with a removable remote controller with a range of up to 150 m. Data can be logged in an SD external memory, USB port, Wi-Fi, or Bluetooth (optional). The device has an aluminium housing, rechargeable Lithium Ion battery for up to 6 hours of operation, integrated thermal printer, and backlit LCD screen.

ECOM J2KN INDUSTRY

Portable real-time combustion gas analyzer for measuring 9 gases such as O2, CO, NO, NO2, SO2, CO%, CxHy, CH4, H2S, H2, NH3, Cl, CO2 (NDIR), CO (NDIR), CH4 (NDIR), C3H8 (NDIR) in combustion processes. Robust and economical equipment for industrial use in manufacturers of burners, boilers and plants with thermal processes. With up to 48 hours of measurement time and ability to measure air and gas temperature, it includes a purge pump, active cooling, condensate trap, calculation options, and removable remote controller with up to 150m range. With data logging options, rechargeable battery, and integrated thermal printer, this aluminium-housed analyzer offers complete monitoring capabilities.

ECOM J2KN TECH

Portable real-time combustion gas analyzer for measuring 9 gases, including O2, CO, NO, NO2, SO2, CO%, CxHy, CH4, H2S, H2, NH3, Cl, CO2 (NDIR), CO (NDIR), CH4 (NDIR), and C3H8 (NDIR) in combustion processes. Ideal for industrial thermal process monitoring, this portable, robust, and economic equipment features special measurement technologies, such as chemiluminescence (CLD) for NO and NOx and Acoustic Photo Spectroscopy (PAS) for NO2. With continuous monitoring capabilities and air and gas temperature measurement, the analyzer features a purge pump to avoid CO sensor saturation and active cooling with two stainless steel chillers and a particulate filter. Data can be logged and transferred via SD memory, USB port, or Wi-Fi or Bluetooth connection. The analyzer is housed in an aluminum casing with a rechargeable Lithium Ion battery for up to 6 hours of operation and includes an integrated thermal printer and backlit LCD screen.