Calibrators

What are calibrators and how do they work?

Calibrators are devices used to verify the accuracy and performance of measuring instruments such as sensors and meters. They work by providing a known and controlled reference signal to the measuring instrument being tested, allowing the instrument to display a reading. The calibrator then compares the instrument’s reading to the known reference signal to determine the accuracy of the instrument. Calibrators are used in various industries including process control, laboratory analysis, and quality control. There are different types of calibrators, including acoustic calibrators, vibration calibrators, and flow calibrators, each designed to calibrate specific types of measuring instruments.

What industries use acoustic, vibration, and flow calibrators?

Acoustic, vibration, and flow calibrators are commonly used in a variety of industries including manufacturing, quality control, process control, energy, HVAC, and environmental monitoring. These calibrators are used to verify the accuracy and performance of measuring instruments, such as microphones, accelerometers, and flow meters, which are used in these industries to monitor and control various processes and systems. The use of calibrators ensures that the measurements obtained from these instruments are accurate, reliable, and consistent, which is critical for maintaining the safety, quality, and efficiency of these processes and systems.

What are the benefits of using calibrators?

Calibrators are devices used to ensure that other measuring instruments are functioning accurately. There are several benefits to using calibrators:

• Improved Accuracy: Calibrators ensure that the measuring instruments they are used with are measuring accurately. This improved accuracy leads to more accurate results and improved decision-making.
• Better Quality Control: By using calibrators, businesses can maintain a consistent level of quality control throughout their operations, which is essential for meeting industry standards and regulations.
• Increased Productivity: When measuring instruments are calibrated regularly, they function correctly, which leads to increased productivity and reduced downtime.
• Reduced Costs: By ensuring accurate measurements, calibrators can help reduce costs associated with waste, rework, and product recalls.
• Increased Safety: In many industries, accurate measurements are critical to safety, and calibrators help ensure that safety measures are functioning correctly.

In summary, calibrators are important tools that help maintain the accuracy of measuring instruments, improve quality control, increase productivity, reduce costs, and increase safety in the workplace.

What are the key features to look for when choosing a calibrator?

When choosing a calibrator, there are several key features to consider, including:

• Accuracy: The accuracy of the calibrator is critical for ensuring reliable and precise measurements.
• Range: Consider the range of the calibrator, including its measurement capabilities, such as the minimum and maximum levels it can measure.
• Display: A clear and easy-to-read display can make it easier to see measurement results and adjust the calibrator as needed.
• Portability: For applications that require mobility, it is important to choose a calibrator that is portable and can be used in different locations.
• Durability: Calibrators are often used in harsh environments, so it is important to choose a calibrator that is rugged and can withstand tough conditions.
• User-friendly interface: A user-friendly interface can make it easier for operators to use the calibrator and perform calibrations quickly and efficiently.
• Connectivity: Some calibrators may include connectivity options, such as USB or Bluetooth, which can make it easier to transfer data and connect to other devices.
• Support and warranty: Choose a calibrator from a reputable manufacturer that provides strong customer support and a warranty to ensure that you have the necessary resources to keep it functioning properly.

In Inteccon we distribute the most recognized brands in calibrators industry.

Svantek Models

Svantek offers a range of acoustic calibrators for Class 1 and Class 2 sound level meters and dosimeters with 1/2 microphones. These calibrators provide a defined acoustic pressure at a specified frequency, ensuring accurate and consistent sound level measurements. The SV 33B, SV 34B and SV 36 calibrators all feature robust housing, microprocessor-controlled signal sources, digital static pressure and temperature compensation, and automatic adjustment for varying ambient conditions. They meet IEC 60942: 2017 standards, have a specified tolerance and are powered by AAA batteries. Each calibrator comes with a statement of calibration to ensure the user can have confidence in their accurate measurements.

SV 33A

The SV 33A Class 1 Acoustic Calibrator is a top-of-the-line device designed to provide precise and accurate calibrations for Class 1 and Class 2 sound level meters and dosimeters with 1/2 microphones. This calibrator produces a defined acoustic pressure of 114 dB at 1 kHz, ensuring that sound level measurements are accurate and consistent.

The SV 33A features robust housing for a comfortable and secure grip, as well as a microprocessor-controlled signal source with digital static pressure and temperature compensation for excellent stability in a wide range of ambient temperatures and humidity levels. This calibrator operates with AAA batteries and does not require any adjustments by the user. Each calibrator is also provided with a statement of calibration for added confidence in accurate measurements. With a tolerance of +/- 0.3 dB SPL and +/- 0.2% in frequency, the SV 33A Class 1 Acoustic Calibrator is a reliable and trusted tool for professionals in the field of occupational health and metrology.

SV 34A

The SV 34A Class 2 Acoustic Calibrator is a reliable and accurate tool for calibrating Class 2 sound level meters and noise dosimeters with 1/2 microphones. The calibrator generates a reference signal of 114 dB at 1 kHz and is designed with robust housing for a secure grip. The calibrator also compensates automatically for temperature and humidity changes, making it an ideal choice for a variety of applications. Additionally, the use of MEMS technology provides the best price-performance ratio in the current noise market. The SV 34A meets IEC 60942: 2003 standards and has a tolerance of +/- 0.5 dB SPL and +/- 0.2% in frequency. The built-in static pressure and temperature compensator ensure accurate readings, even in varying conditions. The calibrator operates using AAA batteries and is suitable for use within a temperature range of 0°C to +40°C

SV 36A

The SV 36 Acoustic Calibrator is a compact and highly portable Class 1 sound source device. This device is powered by two LR03/AAA batteries and features a loudspeaker that produces an acoustic pressure of either 94 dB or 114 dB at a frequency of 1 kHz.

The calibrator is equipped with a reference piezoresistive sensor for monitoring the generated level, pressure and temperature sensors for measuring atmospheric conditions, and a microprocessor system that controls the operation of the calibrator. The 1 kHz frequency sinusoidal waveform is digitally generated and fed to the loudspeaker. The reference piezoresistive sensor samples the signal to indicate the current level of the generated signal in a feedback loop. The microprocessor system adjusts the amplification of the loudspeaker signal based on the level of the signal, actual pressure, and temperature values to ensure the correct sound pressure level in the calibrator’s chamber.

In accordance with IEC 60942: 2003, the SV 36 is a Class 1 Acoustic Calibrator that generates 114/94 dB signals at 1000 Hz. It has a tolerance of +/- 0.3 dB SPL and +/- 0.2% in frequency and is equipped with a built-in static pressure and temperature compensator. With a temperature range of -10°C to +50°C, the calibrator features automatic microphone detection and an automatic on/off function. It operates using AAA batteries.

SV 110

The SV 110 is a compact and easy-to-use hand-held vibration calibrator designed for the verification of machine sensors and on-site checks of human vibration accelerometers in accordance with ISO 8041. With its small size, the SV 110 is perfect for checking sensors at machines and can be used to calibrate both hand-arm vibration meters and machine vibration meters.

The calibrator features two frequencies, 79.6 Hz and 159.2 Hz, and allows for calibration levels ranging from 1 m/s2 to 10 m/s2. The calibrator has a built-in triaxial reference accelerometer that measures cross-axis vibrations to detect any interference with the calibration signal, ensuring the stability of both the calibration level and frequency. The calibrator’s menu allows for easy selection between the metric systems ‘g’ and ‘m/s2’, and is operated by three push-buttons and a small OLED display.

With its built-in rechargeable batteries, the SV 110 can operate for up to 12 hours of continuous use. The calibrator also has an automatic fault detection system indicated by LED diodes, ensuring that any issues with the calibrator are quickly identified and addressed. The compact design and light weight of the SV 110 make it a convenient and practical solution for on-site calibration checks.

SV 111

The SV 111 is a high-quality vibration calibrator designed for human vibration measurements according to ISO 8041 standards. It features a triaxial reference accelerometer and microprocessor-controlled shaker, ensuring stability and accuracy of calibration levels and frequency, regardless of the test object’s mass. The calibrator offers multiple frequencies (16 Hz, 80 Hz and 160 Hz) and selectable vibration levels. The shaker has a loading capability of up to 1 kilogram, making it suitable for calibrating complete seat accelerometers in all three axes. The SV 111 can be used to calibrate a wide range of vibration transducers, including acceleration, velocity, and displacement. It is waterproof, has a rechargeable battery for 20 hours of continuous operation, and is easy to use in the field.

Mesalabs Models

Mesa Labs is a group of niche brands, including Agena Bioscience, Gyros Protein Technologies, and Mesa Labs, that provide products and services aimed at improving quality of life for patients, workers, and consumers worldwide. The company operates in highly regulated markets and focuses on opportunities at the forefront of biomedical science and quality assurance in research and clinical settings. The leadership team at Mesa Labs is dedicated to applying technical expertise and technological innovation to meet the needs of the industries they serve.

Defender

The Defender Series from Mesa Labs is a line of high-quality calibrators designed to improve the accuracy and efficiency of personal sampling pumps. The series includes three models: the Defender 510, the enhanced Defender 520, and the standardizing Defender 530. Each model is backed by Mesa Labs’ proven DryCal® technology, which provides fast and accurate calibrations with a 1% of reading accuracy. The models have a range of flow standards and offer single, continuous, and burst reading options, as well as temperature and pressure sensors in the flow stream. The Defender Series has a data port with a serial (RS-232) connection and 1/4” barbed plastic compression fittings, making it easy to connect and use. The series is perfect for a wide range of industries, including biomedical science and quality assurance in research and clinical settings.

Tetracal

The BGI tetraCal® is a state-of-the-art volumetric continuous flow calibration and audit device. It provides direct indications of volumetric flow rate, standard flow rate, barometric pressure, and ambient temperature all in one instrument. This device is designed to be used with all types of air samplers in the range of 0.1 to 30 Lpm with the tetraCal® or 1 to 60 Lpm with the tetraCal-Ultra®. It is the only field audit/calibration device that meets the same temperature criteria as the EPA designated samplers. The device features a venturi, which is superior to an orifice and offers no sharp edges that can be damaged and a 90% recovery of the measurement pressure drop. The device is suitable for use in the field or laboratory and is ideal for calibration of cascade impactors. It is easy to use with one switch operation and all data displayed on the screen. The device comes with a 20 hour battery life and a universal power supply. The device also has a download feature with supplied software and auto-ranging capabilities.

FlexCal

The FlexCal by Mesa Labs is a portable and highly accurate primary flow standard that offers easy-to-navigate calibrations for a wide range of flow rates up to 50 LPM. With an accuracy of 0.5%, it eliminates the need for soap bubbles, timers or heavy provers, and provides multiple volumetric flow units and time intervals for user convenience. The LCD display shows real-time volumetric flow and other measurement parameters, including temperature and pressure, while USB connectivity allows for easy data transfer. The FlexCal is ideal for demanding applications that require high accuracy and portability, and its rechargeable battery provides up to 8 hours of operation. With the Mesa Labs FlexCal, calibration is worry-free.

DeltaCal

The BGI deltaCal® is a continuous volumetric flow calibration and audit device that provides direct indication of volumetric flow rate, standard flow rate, barometric pressure, ambient temperature and filter temperature in one instrument. It is available in 3 flow rate ranges and is designed for calibration and audits of PM2.5 and PM10 samplers to U.S. EPA requirements, as well as other air samplers in the 1.5 to 60.0 Lpm range. The deltaCal® is NIST traceable, accurate to less than 0.75% of the flow rate reading, pulsation-free and can operate for up to 20 continuous hours on 4 AA cells. It has no moving parts and is completely silent. The device is designed to operate in a wide range of temperatures, from -30° to 55° C, making it suitable for use in both field and laboratory settings. The deltaCal® also features a download capability with supplied software for data transfer.

Sensidyne

Sensidyne is a well-established manufacturer and distributor of gas detection and air sampling instrumentation. They offer a broad range of products to process, manufacturing and infrastructure industries worldwide, including air monitoring instrumentation, fixed gas detection, sound and vibration measurement, and heat stress analysis. With over 35 years of experience, Sensidyne has become a technology leader in fixed gas detection, providing high-quality products, expert customer service, and technical support. Their brands include Gilian, BDX, SensAlert, SensAlarm, Sensidyne Colorimetric Gas Detector Tubes, and more. Sensidyne is committed to providing reliable and cutting-edge technology to ensure the safety of people and the environment.

Challenger

The Challenger® air flow calibrator by Gilian is a highly accurate device for verifying and calibrating industrial hygiene air sampling instruments and other air sampling devices. It provides an LCD indication of volumetric and standard flow rate, barometric pressure and ambient temperature, and is accurate within 0.75% of reading. The heart of the Challenger® is the venturi, which is made from aluminum and has no sharp edges or moving parts. The device can cover the flow rate range of 1 to 30 LPM and offers a 90% recovery of pressure drop, ensuring reliable calibration. The continuous output display of all functions simplifies configuration, and each unit comes with a NIST traceable certificate. The Challenger® is immediately ready to use with 4 AA batteries, and the deluxe kit includes a venturi for high and low flow calibration.

Gilibrator II

Sensidyne’s Gilibrator-2 System is a primary standard calibration system that provides accurate and automated validation for sampling pump air flows ranging from 1 cc/min to 30 LPM. The system consists of an electronic Gilibrator-2 Base that is used with any of three sizes of wet bubble cells, available as kits that can also include a complete calibration diagnostic panel. The Gilibrator-2 Base is microprocessor-controlled and easy to operate, featuring a simple touchpad with an LCD screen displaying flow rate, calculated average of multiple flow samples and sample number. It operates with AC power or rechargeable batteries, making it portable for use in the field or lab. The Gilibrator-2 System includes three interchangeable wet cells that generate perfect bubble films at the touch of a button, and an infrared sensor reads the bubble flow rate for calculation and display. Sensidyne recommends annual factory calibration of the Gilibrator System. Optional PC interface kits and printers are also available for real-time data download and manipulation.

Gilibrator 3

The Gilibrator 3 is a fast, reliable, and easy-to-use primary air flow calibrator that sets the standard for calibration integrity and data reporting. It is designed to provide performance and accuracy, delivering NIST traceability through Sensidyne’s ISO 17025 accredited laboratory. The Gilibrator 3 features patent-pending pulse-free valve technology that maintains calibration integrity and a touch screen color display with auto-adjust for visibility in all lighting conditions, including direct sunlight. It also has StablFlow™, which provides a constant low back pressure to the device being calibrated, and multiple flow cells with a common base, which adds convenience and saves cost. The Gilibrator 3 has internal record storage for data continuity and reporting, and is SmartCal™ capable with GilAir Plus® pumps, allowing for hands-free adjustment. It is also compatible with Gilian CONNECT PC for data retrieval, record-keeping, and statistical analysis.

TSI Models

With a mission to provide trusted measurement, application guidance, and data analytics solutions, TSI is committed to helping its customers make informed decisions. The company’s vision of creating a better world by protecting people, products, and the environment speaks to its dedication to making a positive impact in the world. With TSI’s innovative products and focus on quality, we are confident that they are a valuable partner in our mission to protect what matters.

4046

The Primary Calibrator 4046 is a small, portable, and battery-operated unit designed for environmental sampling, indoor air quality, industrial hygiene sampling, epidemiology health studies, and field services. It has a flow range of 2.5 to 300 liters per minute (lpm) and is accurate to 2% of reading. The calibrator provides continuous real-time volumetric flow rate readings, making pump adjustment and calibration fast and easy. The unit is compact, lightweight, and field portable, making it convenient to use for adjustment, calibration, and periodic checks. The Primary Calibrator 4046 comes with a NIST traceable calibration certificate and is available as a complete kit that includes a battery pack, tubing kit, carry case, and user guide.

4146

The Primary Calibrator 4146 is a small and portable battery-operated unit designed for industrial hygiene and environmental sampling applications. It has a flow range of 0.01 to 20 liters per minute (lpm) and is accurate to 2% of reading. The calibrator provides continuous real-time volumetric flow rate readings, making pump adjustment and calibration fast and easy. The unit is compact, lightweight and field portable, making it convenient to use for adjustment, calibration and periodic checks. The Primary Calibrator 4146 comes with a NIST traceable calibration certificate and is available as a complete kit that includes a battery pack, tubing kit, carry case and user guide. It is ideal for indoor air quality, epidemiology health studies, and field services.